ME770A

MATERIALS SELECTION IN MECHANICAL DESIGN

Credits:

 

 

3-0-0-9

 

Concise Syllabus


A key concept throughout this course: How to select materials for a given application; Characteristics of metals, nonmetals, ceramics, polymers, smart materials, multifunctional materials, fibers, and their alloys and composites/nanocomposites specially polymer matrix composites, ceramic matrix composites, and metal matrix composites; Processing of materials, alloys, composites and nanocomposites; Applications of these materials in structural, energy, water, packaging, and bioimplants as case studies

Lecture Wise Break Up


I. Introduction [2]

II. Characteristics of materials [5]

III. Characteristics of composites [5]

IV. Processing of materials including alloys and composites [5]

V. Case studies: Applications in structural, energy, water, packaging and bioimplants [20]

VI. Term papers [5]

References:

  1. Lecture Notes

  2. Materials Selection in Mechanical Design by Michael F. Ashby

  3. Composite Materials: Processing Applications Characterization by Kamal K. Kar

  4. Handbook of Nanocomposite Supercapacitor Materials by Kamal K. Kar

 

ME679A

Damage Mechanics of Composite Materials

Credits:

 

 

3-0-0-9

 

Concise Syllabus


Fibre reinforced polymeric composites are gradually replacing traditional metal alloys in making primary load carrying structures due to their superior structural and functional properties. However, failure behaviour of composites under mechanical loading are far more complex than metals. This course would start by highlighting the importance of carrying out failure analysis in composite structures. It would then discuss the different failure mechanisms experimentally observed, and subsequently introduce several physically based advanced failure theories developed for composites. It would also cover computational implementation of the failure models as user defined subroutines in a commercial finite element programme.

Lecture Wise Break Up


I. Introduction to composite materials

  • Composite materials and their internal architecture, advantage as structural material, 3D orthotropic constitutive matrix, uni and multidirectional laminates, lamination theory [3]

II. Intra and Inter-laminar damage mechanisms

  • Recapitulation of fracture mechanics, delamination, matrix cracking, fractographic observations, fibre compressive failure, fibre tensile failure, dynamic loading and impact damage, benchmark experiments to extract fracture parameters, laminate size effect on failure, effect of manufacturing induced defects on failure [5]

III. Modelling delamination and matrix cracking

  • Concept of quasi-brittle material and origin of cohesive zone model, adaptation to composites delaminaton and matrix cracking, different onset and propagation criteria, development of 3D mixed mode bilinear cohesive constitutive law, virtual crack closure technique (VCCT), analytical models for residual strength prediction [5]

IV. Fibre tensile and fibre compressive failure

  • Onset strength and Weibull statistical theory for fibre tensile failure, fibre microbuckling and fibre kinking failure theories under compression, influence of shear nonlinearity [3]

V. Essentials of continuum mechanics

  • Deformation, strain and stress measures, large deformation and objective stress rates[5]

VI. Continuum damage mechanics

  • Idea of continuum damage, strain equivalence principle, isotropic and anisotropic damage effect tensor, thermodynamic basis of continuum damage [4]

VII. Finite element modelling framework for damage

  • Governing equation for dynamic equilibrium, weak form for a body including cracks, finite element discretisation, formulation 3D isoparametric finite elements, dynamic explicit finite element method [5]

VIII. Implementation of composite damage models

  • Implementing damage models in commercial finite element programme via user defined material and user defined element packages, several aspects of damage modelling, demonstrative 3D simulation of benchmark failure cases [10]

References:

  1. P.P. Camanho, S.R. Hallett, Numerical modelling of failure in advanced composite materials, Woodhead Publishing, 2015

  2. R.M. Jones, Mechanics of composite materials, Taylor and Francis, 2015

  3. T. Belytchko, W.K. Liu, B. Moran, K. Elkhodary, Nonlinear finite elements for continua and structures, Wiley, 2014

Prepared by :


Supratik Mukhopadhyay

Prerequisites :


ME621A and ME623A

 

ME683A

Techniques in Non-destructive Evaluation

Credits

 

 

  3-0-0-9

 

Concise Syllabus


To introduce the methods to detect inhomogeneities (cracks, delaminations, corrosion) in macrostructures using non-invasive methods such as thermography, ultrasonics, and computer vision. Experiments will be demonstrated for all three techniques.

Lecture-wise Break Up


I. Introduction

  • Need for and overview of NDE; Applications of NDE for different types of defects in metals, composites, and ceramics; Measurements of displacement, stress, and strain; Sensor characteristics, signal conditioning, data reduction, and choice of sensors; General solutions of hyperbolic and parabolic PDEs [6]

II. Thermal NDE

  • Thermography: From black body radiation to principles of thermal imaging; Fourier heat diffusion and boundary conditions; Contact and non-contact thermal techniques; Pulsed, pulsed-phase and vibrothermography—theory, experiments, and algorithms for processing data; Fabrication of sensors [10]

III. Ultrasonics

  • Christoffel equation and types of boundary conditions; Sensors: Generation and reception. Near-field and far-field measurements; Time-of-fight method: Basics, imaging, and applications; Phased array: Theory and applications; Electromagnetic acoustic transducers: governing equations, construction of transducers, and applications; Guided waves: dispersion relations and applications; Synthetic aperture focused technique; Metamaterials in ultrasound imaging [12]

IV. Computer vision: Optical methods

  • Basics of instrumentation and optics; Digital image and digital volume correlation; Discrete Fourier transforms and phase based amplification; Measurement of mechanical properties from digital images [7]

V. Special topics

  • Structural Health monitoring: Computer vision, fibre optics, and acoustic emission; AI in NDE; Shearography; Selection of parameters of instrumentation; Hybrid techniques: eddy-current thermography, laser-ultrasonics [7]

Prerequisites


  • Courses on mechanics of solids (ME321A or ME621A or equivalent) and basics of heat transfer

References

  1. Xavier PV Maldague, "Nondestructive evaluation of materials by infrared thermography", Springer Science & Business Media, 2012.

  2. Horatio S. Carslaw and John A. Jaeger, "Conduction of heat in solids", Oxford Science Publications, 1947.

  3. Tribikram Kundu, "Ultrasonic and electromagnetic NDE for structure and material characterization: Engineering and biomedical applications", CRC Press, 2016.

  4. Joseph L. Rose, "Ultrasonic Guided Waves in Solid Media", Cambridge University Press, 2014.

  5. Lester Schmerr, "Fundamentals of ultrasonic non-destructive evaluation", Springer, 2016.

Prepared by


C. Chandraprakash

 


Student Awards

 

Name

 

Roll Number

 

Program

 

Year

 

Award

 

Details

 

Prachi Awasthi

 

19205268

 

PhD

 

2024

 

Best Oral Presentation Award

 

International Conference on Materials and Membranes for Water and Energy (ICMMWE-2024) held at CSIR-Central Salt and Marine Chemicals Research Institute, Bhavnagar, Gujarat, India

 

Prajwal K Subudhi

 

210527

 

BTech

 

2024

 

First Prize, Undergraduate Research Presentation

 

Indian Conference on Applied Mechanics, 2024, NIT Warangal, India

 

Prasenjit Sharma

 

19205270

 

Ph.D.

 

2024

Best paper award for his paper on '3D Printed Graded Metamaterial for Acoustic Applications'

 

International Conference on Advanced Mechanical Engineering and Industrial Management (ICAMEIM 2024), Kolkata, India

 

Ayaj Ansari

 

1520563

 

Ph.D.

 

2024

Best paper award

 

9th International Conference on Advances in Energy Research (ICAER 2023), IIT Bombay, India

 

Sushil Kumar

 

20105278

 

Ph.D.

 

2023

Best paper award

 

29th International Conference on Processing and Fabrication of Advanced Materials, IIT Tirupati, India

 

Arjun Patel

 

19105263

 

Ph.D.

 

2023

Best paper award for his paper on 'Damping chatter vibrations of a boring bar by an integrated impact damper'

 

International Conference on Vibration Problems, Doha (Qatar)

 

Mayank Kanubhai Patel

 

18205404

 

MS-Research

 

2021

1st prize in the 'Innovation In Manufacturing Processes (IMP-2021) project competition

 

Innovation In Manufacturing Processes (IMP-2021)

 

Rupal Srivastava

 

14205265

 

Ph.D.

 

2021

Marie Sklodowska Curie Postdoctoral Fellowship

 

Marie Sklodowska Curie Actions

 

Shubhi Katiyar

 

16105278

 

Ph.D.

 

2020

Sakura Research Fellowship

 

Japan-Asia Youth exchange program in Science (Sakura Exchange Program in Science)

 

Pulkit Gupta

 

150533

 

B.T.-M.T.

 

2020

Cadence Gold Medal' and the 'Proficiency Prize' in the 2020 Convocation

 

IITK Convocation Award

 

Retam Paul

 

18205267

 

Ph.D.

 

2020

Prime Minister's Research Fellowship

 

PMRF scholarship of INR 75k, 80k, 80k per month respectively for 3rd, 4th and 5th year of Ph.D. tenure May-2020 (Lateral entry)

 

Akanksha Gupta

 

17105261

 

Ph.D.

 

2020

Commonwealth split-site fellowship

 

Commonwealth Scholarship Commission, UK

 

Aditya Singh

 

170056

 

B. Tech.

 

2020

Mitacs Globalink Scholarship

 

Fully funded scholarship to carry research internship at University of Calgary, Canada

 

Poonam Sundriyal

 

14105285

 

Ph.D.

 

2020

Outstanding Ph.D. Thesis Award, in Mechanical Engineering, IITK

 

Indian Institute of Technology Kanpur

 

Poonam Sundriyal

 

14105285

 

Ph.D.

 

2020

Ph.D. Award

 

International Society of Smart Structures, IISC Bangalore

 

Poonam Sundriyal

 

14105285

 

Ph.D.

 

2020

Best Ph.D. Thesis Award

 

International Society of Energy, Environment, and Sustainability

 

Maneesh Punetha

 

14105280

 

Ph.D.

 

2020

Outstanding Ph.D. Thesis Award, in Mechanical Engineering, IITK

 

Indian Institute of Technology Kanpur

 

Ashwani Kumar Pal

 

19105266

 

Ph.D.

 

2020

Prime Minister's Research Fellowship

 

PMRF scholarship of INR 75k, 80k, 80k per month respectively for 3rd, 4th and 5th year of Ph.D. tenure May-2020 (Lateral entry)

 

Ankush Kumar Jaiswal

 

17205262

 

Ph.D.

 

2019

Most innovative research paper award (Certificate and a Springer gift voucher of Euro 300)

 

FMFP Conference -2019

 

Akanksha Gupta

 

17105261

 

Ph.D.

 

2019

Raman-Charpak Fellowship

 

Awarded by Indo-French Centre for the Promotion of Advanced Research (CEFIPRA)

 

Akanksha Gupta

 

17105261

 

Ph.D.

 

2019

Shastri Research Student Fellowship (SRSF)

 

Awarded by Shastri Indo-Canadian Institute (SICI)

 

Suyash Singh

 

170743

 

B.Tech.

 

2019

Honda Y-E-S (Young Engineer and Scientist's) Awardee

 

Selected among top 14 students across India panning 6 IITs – Received an Academic Scholarship of 3000 USD and a Research Grant of 10,000 USD for higher studies in Japan

 

Kartikeya Dixit

 

14105279

 

Ph.D.

 

2019

Best Conference Paper

 

13th IEEE International Conference on Nano/Molecular Medicine & Engineering (IEEE-NANOMED 2019) November 21 to 24, 2019 in Gwangju, South Korea

 

Prateek Yadav

 

17807495

 

B.Tech-M.Tech

 

2019

O.P. Jindal Engineering and Management Scholarship

 

Selected among student department toppers (engineering, or, management) across top Indian institutes (IITs, IIMs, etc.) for a scholarship of INR 80,000

 

Mahavir Singh

 

16105273

 

Ph.D.

 

2019

Best Paper Award

 

International Conference on Precision, Meso, Micro & Nano Engineering (COPEN-11), December 12-14, 2019, IIT Indore

 

Poonam Sundriyal

 

14105285

 

Ph.D.

 

2019

Symposium Grant Award

 

235th ECS meeting, May 2019, Dallas, USA

 

Ankur Dwivedi

 

15205262

 

Ph.D.

 

2019

SPARC Research Fellow

 

Scheme for Promotion of Academic and Research Collaboration (SPARC), MHRD, Government of India. For research in mechanical metamaterials in collaboration with Swansea University, Wales, United Kingdom

 

Amanpreet Singh

 

15205261

 

Ph.D.

 

2019

SPARC Research Fellow

 

Scheme for Promotion of Academic and Research Collaboration (SPARC), MHRD, Government of India. For research in mechanical metamaterials in collaboration with Swansea University, Wales, United Kingdom

 

Maneesh Punetha

 

14105280

 

Ph.D.

 

2019

Student Best Poster

 

27th International Conference on Nuclear Engineering (ICONE-27), Ibaraki, Japan

 

Alok Kumar

 

16105263

 

Ph.D.

 

2019

Sakura Research Fellowship

 

Japan-Asia Youth exchange program in Science (Sakura Exchange Program in Science)

 

Mahendra Kumar Gohil

 

15205269

 

Ph.D.

 

2019

Sakura Research Fellowship

 

Japan-Asia Youth exchange program in Science (Sakura Exchange Program in Science)

 

Vivek Gupta

 

17105284

 

Ph.D.

 

2019

SPARC Research Fellow

 

Scheme for Promotion of Academic and Research Collaboration (SPARC), MHRD, Government of India. For research in mechanical metamaterials in collaboration with Swansea University, Wales, United Kingdom

 

Pritam Bari

 

16105275

 

Ph.D.

 

2019

SHASTRI Doctoral fellowship

 

Visted the University of British Columbia for 12 weeks for research.

 

Pritam Bari

 

16105275

 

Ph.D.

 

2019

Best Paper Award

 

2nd International Conference on Computational Methods in Manufacturing ICCMM 2019

 

Sunny Singhania

 

15205274

 

Ph.D.

 

2019

Best Paper Award

 

2nd International Conference on Computational Methods in Manufacturing ICCMM 2019

 

Puneet Jindal

 

14105286

 

Ph.D.

 

2018

Best poster award (a certificate, a book, and a gift voucher of 15000 INR)

 

Workshop on 'Battery Technologies and electric Mobility' at HP-Green R&D, Bengaluru, March 2018.

 

Ambuj Kumar Gautam

 

18105261

 

Ph.D.

 

2018

Excellent Paper Award (certificate and Travel Grant)

 

ISIPS International Conference 2018, Waseda University, Japan

 

Rupal Srivastava

 

14205265

 

Ph.D.

 

2018

Student Travel Grant

 

Society of Photo-Optical Instrumentation Engineers (SPIE)

 

Dhananjay Kumar

 

17105269

 

Ph.D.

 

2018

Best Conference Paper (A certificate and 100 Euro voucher from Springer Nature Publisher)

 

Best Paper Award in third ISEES International Conference on "Sustainable Energy and Environmental Challenges" (III-SEEC) from 18-21 December 2018 at IIT Roorkee

 

Ankur Dwivedi

 

15205262

 

Ph.D.

 

2018

Sakura Science Research Fellow

 

Japan- Asia Youth exchange program in Science (Sakura Exchange Program in Science), Invited to do research in pipe health monitoring at IPS Waseda University, Kitakyushu, Japan, during Jan-Feb 2018

 

Poonam Sundriyal

 

14105285

 

Ph.D.

 

2018

Lalit Kishore Choudhary Memorial Award

 

Indian Institute of Technology Kanpur

 

Ankur Kalwar

 

18105262

 

Ph.D.

 

2018

Best Conference Paper (A certificate and 100 Euro voucher from Springer Nature Publisher)

 

Third ISEES International Conference on "Sustainable Energy and Environmental Challenges" (III-SEEC) from 18-21 December 2018 at IIT Roorkee

 

Amanpreet Singh

 

15205261

 

Ph.D.

 

2018

Sakura Science Research Fellow

 

Japan-Asia Youth exchange program in Science (Sakura Exchange Program in Science), Invited to do research in pipe health monitoring at IPS Waseda University, Kitakyushu, Japan, during Jan-Feb 2018

 

Rupal Srivastava

 

14205265

 

Ph.D.

 

2018

Zonta Women in Technology Scholarship

 

Zonta International

 

Pritam Bari

 

16105275

 

Ph.D.

 

2018

Best Paper Award

 

7th International And 28th All India Manufacturing Technology, Design And Research Conference 2018 (AIMTDR 2018)

 

Ram Krishna Shah

 

13205078

 

Ph.D.

 

2017

P K Sharma Best Paper Award (Certificate and a cash price of INR 5000)

 

IHMTC-2017 Conference, Hyderabad

 

Anish Saxena

 

170118

 

B.Tech.

 

2017

Aditya Birla Group Scholarship - Batch of 2017

 

Awarded to 15 students annually from top IITs and BITS, scholarship of INR 1L/annum for entire duration of B.Tech.

 

Vivek Gupta

 

17105284

 

Ph.D.

 

2017

Sakura Research Fellowship

 

Japan-Asia Youth exchange program in Science (Sakura Exchange Program in Science)

 

Rupal Srivastava

 

14205265

 

Ph.D.

 

2016

Sakura Research Fellowship

 

Japan-Asia Youth exchange program in Science (Sakura Exchange Program in Science)

 

Ankur Dwivedi

 

15205262

 

Ph.D.

 

2016

Visvesvaraya Research Fellow

 

Research funded by Visvesvaraya PhD Scheme, Ministry of Electronics and Information Technology, Government of India. Unique Awardee Number: MEITY-PHD-891

 

Shubhi Katiyar

 

16105278

 

Ph.D.

 

2016

Visvesvaraya Research Fellow

 

Research funded by Visvesvaraya PhD Scheme, Ministry of Electronics and Information Technology, Government of India

 

Amanpreet Singh

 

15205261

 

Ph.D.

 

2016

Visvesvaraya Scholarship (MEITY)

 

Research funded by Visvesvaraya PhD Scheme, Ministry of Electronics and Information Technology, Government of India. Unique Awardee Number is MEITY-PHD-888